Blow molding supplier right now: Looking for a reliable, quick-turn supplier of machined plastic and metal components? With hundreds of CNC machines, our unmatched in-house capacity ensures your parts are shipped on-time, every single time. At Mulan Group, our AS9100-certified CNC machining facilities are designed for both rapid prototyping and low-volume production of end-use components. Mulan-mfg Manufacturing Group is a Plastic Molding Manufacturer & Company of customized plastic molding products from China with 18 years of experience in the production of customized plastic molds and supplies to more than 100 countries around the world. Read more details at mold manufacturer China.
Blow molding is widely used in the production of hollow structure products, such as: water bottles, oil drums, chemical turnover barrels, floats, medical reagent bottles, etc. Injection blow molding is suitable for small container production, and stretch blow molding is suitable for medium and large-volume container products. However, the surface effect of injection blow molded products is better than stretch blow molding, and can be highly transparent and flat. Drinking water bottles are the most typical injection blow molding. Blow molding has many limitations due to the molding principle, so there are a few points that should be paid attention to when designing blow molding products: Only limited to hollow structural parts. The wall thickness is thin and the strength is low. By adding other materials in the multilayer part, the effect of blocking sound and heat sources is increased. (So not recyclable) A second trimming is required to remove burrs and excess material.
Our team of mold experts will write precision machining programs according to the design of the product, and have a very efficient and fast response. All accessories are provided by excellent suppliers, and the material report and physical performance report can transparently confirm that the mold has high-quality manufacturing capabilities. Reliable DFM is the key to our project. Because all processes are completed under our supervision, the DMF report is very credible and reliable. Relying on the uninterrupted sampling and testing by quality inspectors, the results of the first batch of samples will be quickly obtained, and the change trajectory of the product under different parameters will be recorded in detail. In order to inform you of the actual operation manual. Finally, we will send you all the test samples, and you will understand our test content, because you believe in Mulan Group, so you need to understand these processes more than we do.
The process of rotational molding is much simpler than the manufacturing process that relies on pressure molding, but in fact it requires very rich experience and technical knowledge. While the material cannot be controlled by high pressure, the environmental temperature, environmental humidity, mold type, material specification, material Factors such as pretreatment quality will directly affect the final quality of rotomolding products. Put the powdered plastic into the hollow mold. Close the mold and rotate along the two axes. Heating the mold during the rotation process to melt the powder material. After all the materials are melted, cool the mold.After the product has solidified, open the mold and take out the product.
Sheet metal prototype is a method to quickly create design details of metal parts through manufacturing processes such as cutting, bending, stamping, and stretching of metal plates. In this process, it will try to use as little mold investment as possible. It is widely used in the development and research phase of metal products to help customers test product functionality and design rationality. More often, we rely on sheet metal prototype to provide metal inserts for the plastic molding process of in-mold molding, and the prototype can be produced within a few hours.
Rigid plastic overmolding process: After the internal base material is made of rigid plastic injection molding, another type of steel plastic is wrapped around the base material through an overmolding mold. The color of the material can be customized, but the material compatibility limit should be consulted. Otherwise, cavities or cracks will occur. Rubber overmolding plastic: The internal base material is made of steel plastic. After molding, the rubber material or TPE material is wrapped on the surface of the base material. The product presents the softness of rubber and can play a role in wear resistance and non-slip, such as: toothbrush handles, electric tool handles, etc. See extra information on https://www.china-plasticparts.com/.
In the production process, it is difficult to completely fill the mold, and there are certain technical requirements. After the curing stage is over, different products have different stiffness, which has an impact on product performance. For products with high dimensional accuracy requirements (especially for multi-cavity molds), the process is somewhat short. The flash of the final product is thicker, and the workload of removing the flash is large. The shortcomings of compression molding are that the mold manufacturing is complicated, the investment is relatively large, and coupled with the limitation of the press, it is most suitable for mass production of small and medium composite materials.