Best lead frames manufacturers: Different materials may require different tool materials and coatings. For example, carbide tools are excellent for cutting hard metals, while high-speed steel tools might be suitable for softer materials. Matching the tool to the material and the specific machining task can enhance efficiency and part quality. Tool Path Optimization – Tool path planning is essential for reducing machining time and improving efficiency. Effective tool path strategies like climb milling, where the cutting tool rotates in the same direction as the material is fed, can reduce tool wear and improve surface finish. Trochoidal milling, a technique that uses circular tool paths, can also be beneficial for removing material efficiently. By optimizing tool paths, you can reduce machining time, minimize tool wear, and achieve better part quality. See more information at lead frame manufacturer.
Standardize Features: Using standard hole sizes, thread pitches, and other features can reduce the need for custom tools and simplify the machining process. Standard features are easier to produce and often result in lower costs. Simplify Geometries: Complex geometries can increase machining time and tool wear. Simplifying your part design where possible can lead to faster machining and lower costs. Avoid unnecessary intricacies that don’t add functional value to the part.
Hexagon measuring instruments use a variety of sensors and measurement methods to achieve high-precision measurement. By measuring the coordinate position of an object in three-dimensional space to determine its geometric shape, it can detect and control product quality. Hexagon measuring instruments have the characteristics of high precision, wide measurement range and high degree of automation. Keyence’s one-button measuring instrument is a precision measuring instrument based on advanced image measurement technology. It is mainly used for simple, batch, fast and accurate measurement of two-dimensional plane dimensions. Find even more information on dgmetalstamping.com.
Fortuna can achieve riveting operations inside the mold. In-mold riveting refers to the rapid and accurate riveting operation of two or more stamping products inside the mold, which can reduce the product assembly process and achieve rapid product delivery. Features : High degree of automation: In-mold riveting technology adopts an automated control system, which can accurately control operations and ensure riveting quality to the greatest extent. This technology combines multiple stages of the manufacturing process into one, which not only maintains high-quality riveting effects, but also effectively reduces production costs and cycles, and improves productivity.
Material Selection – Selecting the right material is crucial for CNC machining. Metals like aluminum, steel, and titanium are popular due to their strength and machinability. Plastics such as ABS and polycarbonate are also commonly used for their ease of machining and lightweight properties. Composites can offer unique advantages but might require special considerations due to their structure. Material properties like hardness, tensile strength, and thermal stability affect how they can be machined. For instance, harder materials may require slower machining speeds and more robust tooling, while softer materials can be machined more quickly but might necessitate careful handling to avoid deformation.
The stamping process is generally divided into forming and separation processes. Fortuna is mainly customized and designed through customer drawings. It generally goes through 10 steps such as DFM Evaluation, Mold Design, Mold Assembly, Sample Submission, and Mass Production to achieve a project. After stamping and forming, we will also perform electroplating, heat treatment, tapping, riveting and other processes on the product according to customer needs to ensure that the product will not be oxidized, deformed and other product defects. Our company currently has 70 stamping equipments, most of which are high-precision equipment imported from Japan. The main brands are Chin Feng, AOMATE, Aida, DOBBY, etc.
The main frame of the high-rigidity machine tool is equipped with a slider balance device, a machine foot shock absorber and an emergency braking device, which not only ensures the safety of stamping technicians, but also ensures the accuracy of machine production and protects the service life of the punch and mold; it also It is equipped with a full set of auxiliary supporting devices, such as commonly used high-precision gap feeding devices, balancing devices, vibration reduction and noise reduction devices, to ensure its stamping performance. It has extremely high stamping accuracy and feeding accuracy. The stamping accuracy of each high-speed punch press can reach the accuracy standard, and the feeding accuracy can reach ±0.01~0.03mm, which is beneficial to improving the positioning accuracy of the work steps and reducing damage to equipment or molds caused by inaccurate feeding.