Hydraulic seals manufacturer today: Without the pressure pushing them apart the two seal faces would be in full contact, this is known as dry running and would lead to rapid seal failure. Without the process pressure (and the force of the springs) pushing the faces together the seal faces would separate too far, and allow fluid to leak out. Mechanical seal engineering focuses on increasing the longevity of the primary seal faces by ensuring a high quality of lubricating fluid, and by selecting appropriate seal face materials for the process being pumped. When we talk about leakage we are referring to visible leakage of the seal. This is because as detailed above, a very thin fluid film holds the two seal faces apart from each other. By maintaining a micro-gap a leak path is created making it impossible for a mechanical seal to be totally leak free. What we can say, however, is that unlike gland packing, the amount of leakage on a mechanical seal should be so low as to be visually undetectable. Read additional details at spring seals.
What are Mechanical Seals? Mechanical seals are devices that accommodate a rotating shaft while containing and preventing the fluid from leaking out of the enclosed housing. While different mechanical seal designs are available for pumping applications, most have three sealing points. Rotating face that rotates with the shaft; Stationary face fitted to the pump housing; Interface portion between the rotating and stationary face of the seal. These three sealing points ensure that the fluid contained within the pump housing does not leak while also preventing dust particles in the atmosphere from entering the housing. The mechanical seals are usually made up of different materials to prevent sticking. Typically, one side of the seal uses softer materials like carbon graphite, and the other is made of harder materials such as silicon carbide or ceramic alumina. However, hard materials are preferred for both surfaces if the pumping application involves abrasive fluids. In addition to the two materials, the sealing unit also comes with O-rings to seal the stationary face on the housing side and the rotating face on the shaft side. Springs are also used to keep both faces pressed. In most cases, the two faces of the seals are also lubricated to prevent friction and wear. Depending on the application, this fluid film can either be a separate lubricant or the process fluid itself.
Due to the volume and weight limitations of the system, it is impossible to install an ideal filtration and cooling system. High temperature, high pressure, and high speed cause the hydraulic oil to deteriorate easily, and the mechanical parts are also prone to erosion and stains. There are many stains and impurities in hydraulic oil, but it cannot be thoroughly filtered, which is the aspect of endogenous stains. All kinds of dust in the working environment may be very large, and it will inevitably enter the hydraulic system in multiple ways, causing oil pollution, which is an external stain. Therefore, the sealing system is required to be resistant to stains.
It can be used as a guide ring for the piston rod to support and guide the piston rod. It has excellent vibration damping performance and is simple and safe to install. It is made of metal and plastic materials. It can prevent work stagnation and violent vibration. The embossed structure facilitates the formation of lubricating micro-pits and improves lubrication. At the same time, the seal prevents the intrusion of tiny foreign objects and protects the sealing system.
Rubber seals are a common type of basic component in sealing devices, and play a very important role in the contradiction between leakage and sealing. Using rubber seals is an important way to promote technological advancement and prevent and reduce environmental pollution. They are a class of rubber products that are widely used in sealing technology. Because rubber is a polymer material with valuable elasticity, a wide temperature range. It gives less stress in different media producing large deformation, which can provide contact pressure, compensate for leakage gap, and achieve the purpose of sealing.
The rod seal is the most important sealing component designed by DMS SEALS in the liquid sealing application. It can effectively prevent the liquid inside the cylinder from leaking to the outside. Moreover, if there is a leakage problem in the rod seal, the performance of the equipment will be degraded. There are even some machine and human safety issues in extreme cases. This type of seal meets the standards of GB/T 15242.1-94 and GB/T 15242.3-94. It is ideal for high and low-speed reciprocating rods and rods in high-pressure system cylinders. Moreover, it can be used in a variety of fluids and high-temperature environments. It is characterized by its high corrosion resistance and its ability to work well in a corrosive media with no oil spots. It has high stability under pressure and harsh conditions. The outstanding advantages of our seals are strong wear resistance, resistance to extrusion, low friction and no stick-slip.
Destroy the leak: The working conditions of the sealing part are relatively bad, the thermal deformation is large, it is often subjected to vibration, impact, improper installation, excessive tightening force, repeated use, compression deformation, internal stress concentration, damage beyond the fatigue strength, material aging, deterioration, etc. will cause damage to leaks. This kind of leakage has the greatest impact and great harm, so it is necessary to strengthen prevention.
DMS SEALS is a technology enterprise which specialized in the production of seals, the development of seals material and the solution of the sealing of special working condition. We own 120 staffs which including 70 middle and senior technicians. Our factory covers more than 10000 square meters which including 8000 square meters for the workshop. Our production equipment and test equipment are on leading level in the same industry. We are the one of the biggest enterprise who specialized in manufacturing and developing seals in China. We have long time cooperation and communication with many universities and research institutions at home and board. Read extra information on https://www.dmsseals.com/.
DMS Seals is a scientific and technical mechanical seal manufacturer and oil seal supplier specializing in seal production, sealing material development, and the conception of sealing solutions for special working conditions. We have 120 employees, including 70 senior technicians. DMS Seals has a number of invention patents and leading production processes. The R&D team is able to design and develop Rubber Seal & Hydraulic Seals for various mechanical sealing systems under complex conditions. We have already passed the certification of ISO 9001 and TS 16949.